Custom High Manganese Steel Protective Plate for Heavy-Duty Applications

• Customization: Available
• After-sales Service: Remote
• Warranty: 2 Years
• Model NO.: R56
• Customized: Customized
• Certification: ISO14001, ISO9001, IATF 16949
• Type: Customer Designed
• Material: Mn13
• Processing: Coated Sand Casting
• Surface Treatment: Powder Coated/Painting/Sandblasting
• Surface Roughness: Ra0.8~Ra12.5
• Dimension: According to Customer′s Drawings
• Machining: Turning/Milling/Drilling/Grinding/Boring/Planing/B
• Machining Tolerance: 0.002mm, 0.005mm, 0.01mm
• Lead Time: 30-40 Days
• Weight: Customization
• Sand Core: Resin Sand Core/Clay Sand Core
• Inspection Tools: CMM/Gauges/Indicators
• Heat Treatment: Quench and Temper
• Transport: by Sea/by Train/by Air/by Truck
• Shape: Round/Square/Rectangle/Special-Shaped Parts
• Ingredient Ratio: Elements Such as Manganese, Silicon, Chromium, etc
• Transport Package: Plastic Bags and Wooden Cartons
• Specification: According to product specifications
• Trademark: Customer Demands
• Origin: China
• Production Capacity: 50000

Product Description

Product Description

Industy	Sub-industry	Part name	Material	Process	Technical advantages
Railway transportation	Railway parts	wear plate	Mn13	Coated sand casting	The coated sand casting uses independent sand preparation, with stable quality, good product surface finish and high production efficiency.
	Railway parts	stop block	Ductile Iron QT700-2	Coated sand casting	The coated sand casting uses independent sand preparation, with stable quality, good product surface finish and high production efficiency.
	Carriage parts	carriage lock hook	Carbon steel	Lost wax casting	Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.

Detailed Photos

1.Excellent Mechanical Properties: The cornerstone of reliability.
When railway transportation vehicles are in operation, they encounter an array of demanding conditions—traction, braking, and vibration. To withstand these, components crafted through astute material selection and masterful casting processes offer unparalleled strength, toughness, and wear resistance. For instance, high-strength alloy steel couplers endure enormous pulling and impact forces during the dynamic dance of vehicle connection and operation, ensuring trains run with safety and reliability.

2.Adaptability to Complex Shapes: Crafting the intricate with ease.
Some components in railway transportation feature intricate structures, such as bogie frames and gearboxes, posing challenges to traditional manufacturing. The casting process triumphs here, fashioning complex parts tailored to design specifications and fulfilling the unique structural and functional demands of railway transportation. Bogie frames, for instance, are meticulously cast to integrate internal reinforcing ribs, cavities, and other features, optimizing weight without compromising strength.

3.High Dimensional Accuracy: Precision that sets the standard. With the advent of innovative casting technologies like precision casting and lost foam casting, railway transportation cast parts boast exceptional dimensional accuracy. This advancement reduces machining needs, enhances production efficiency, and minimizes costs. Key components such as brake discs benefit from precision casting, ensuring they meet the stringent performance demands of braking systems with flawless dimensional integrity and surface quality.

4.High Material Utilization Rate: Maximize resources, minimize waste. Compared to machining, casting excels in material utilization, especially when crafting intricate shapes, hence reducing waste. Through optimized casting processes and innovative mold designs, material usage is elevated, slashing production costs effectively.

5.High Batch Production Efficiency: In the bustling railway transportation sector, with its constant demand for components, casting is the epitome of efficiency for mass production. Once the mold is perfected, a torrent of identical cast parts can be rapidly produced, meeting the expansive construction and operational demands of railway transportation.

6.Good Corrosion Resistance: Durability against the elements. Within the rigorous environments of railway transportation, components battle with corrosive elements like humidity and salt spray. Through selecting superior casting materials and employing advanced surface treatments, these parts inherit remarkable corrosion resistance, augmenting their lifespan. Anti-corrosion coatings on exposed parts, for example, significantly bolster their defense against the elements.

7. Strong Customizability: Tailored solutions for every need. Comprehending the diverse needs of various railway transportation projects and vehicle models, the custom design and production of cast parts offer unmatched flexibility. From material choice to complex geometry, every aspect can be fine-tuned to align with specific requirements, ensuring performance criteria and operational conditions are impeccably met.

Company Profile

Company Name	Qingdao Starise Metal Technology Co., Ltd.
Company Nature	An industry and trade integration enterprise
Business Field	Focus on the research and development, production, and global trade of precision casting parts
Location	Pingdu City, Qingdao, Shandong Province
Establishment	1996
Scale of Production Base	47,000 square meters (including 10,000 square meters of high-standard production workshops)
Industries	Agricultural machinery, construction machinery, automobiles, petrochemical industry, railway transitation
Annual Production Capacity	30,000 tons
Export Scope	Exported to more than 20 countries and regions in Europe, America, Asia, etc.

Our History:

1. Founding Period (1996-1998):
Founded in the vibrant city of Pingdu, Qingdao, China, in 1996, Qingdao Starise Metal Technology Co., Ltd. embarked on a journey of excellence. In its nascent days, the company dedicated itself to delivering unparalleled precision casting solutions to the agricultural machinery and automotive axle industries. With a keen focus on quality, it specialized in crafting small-scale precision castings using time-tested silica gel precision casting technology.

2. Technological Accumulation and Expansion (1998-2014):
In a landmark year, 1998, the company embraced cutting-edge investment and sand casting technologies, paving the way for medium and large-scale precision productions. Achieving ISO9001 certification in 2006 set a new benchmark for quality assurance and reliability. Between 2009 and 2014, the company underwent a remarkable transformation, expanding its facilities, launching multiple new production lines, and adopting streamlined casting processes. This bold expansion significantly boosted production capacity, meeting the growing demand for diverse, multi-batch, and bespoke manufacturing solutions.

3. Brand Marketing (2016-2020):
2016 marked a strategic shift towards brand excellence, as the company began focusing on brand building. By participating actively in both domestic and international industry showcases, it enhanced its brand visibility and recognition. The following year, 2017, saw an aggressive expansion into global markets, establishing enduring partnerships with overseas clients. By 2020, the company had made significant strides in innovation, securing multiple patented technologies that elevated product precision and quality.

4. Technological Innovation and Sustainable Development (2018-2024):
A considerable investment in 2018 led to the creation of a cutting-edge research and development center dedicated to pioneering new materials and processes. The year 2019 saw the development of an eco-friendly precision casting process that not only reduced environmental impact but also enhanced the overall quality of castings by minimizing surface and internal defect rates. In 2020, the company's commitment to innovation was recognized nationally as it was honored as a high-tech enterprise.

5. Intelligent Manufacturing and Future Vision:
In 2019, as the world faced unprecedented challenges with the global pandemic, the company demonstrated agility by promptly refining its market strategy. It bolstered its online marketing and service offerings, ensuring business continuity and growth. By 2021, the launch of an intelligent manufacturing initiative marked a new era, integrating automation and advanced IT systems to significantly enhance production efficiency and management prowess.

6. Looking Ahead:
With an unwavering commitment to innovation-driven growth, Starise Metal is poised to forge ahead, aiming to cement its status as a global leader in the precision casting industry.

Processing

Materials We Cast

Material	Carbon Steel	Ductile Iron	Alloy Steel	Stainless Steel	Manganese Steel
Material Grade/Designation	ZG200-400 ZG230-450 ZG270-500 ZG310-570 ZG340-640 Q235	QT350-22L QT400-18 QT400-18L QT450-10 QT500-7 QT600-3 QT700-2 QT800-2 QT900-2 QTD800-10 QTD900-8 QTD1050-6 QTD1200-3 QTD1400-1	ZG20Mn, ZG30Mn ZG40Mn, ZG20Mn2 ZG35CrMnSi, ZG40Cr ZG35CrMo, ZG42CrMo AH36,EH36,FH36 Q420qE,Q500qE 16MnDR 09MnNiDR ZGD410-620 ZGD535-720 ZGD650-830 ZGD730-310 ZGD840-1030 ZGD1030-1240 ZGD1240-1450	06Cr19Ni10 022Cr19Ni10 06Cr17Ni12Mo2 022Cr17Ni12Mo2 06Cr18Ni12Mo2Cu2 015Cr21Ni26Mo5Cu2 12Cr13 30Cr13 68Cr17 022Cr12 10Cr17 019Cr19Mo2NbTi 022Cr23Ni5Mo3N 022Cr25Ni7Mo4N 05Cr17Ni4Cu4Nb 07Cr15Ni7Mo2AL	ZGMn13-1 ZGMn13-2 ZGMn13-3 ZGMn13Cr2 Q355B Q460C 30Mn2Cr10 40Mn18Cr3 ZGMn18Cr2
Standard	AISI - American Iron and Steel Institute ASTM - American Society for Testing and Materials DIN - Deutsches Institut für Normung BS - British Standards ANSI - American National Standards Institute JIS - Japanese Industrial Standards AFNOR - Association Française de Normalisation AS - Standards Australia ASME - American Society of Mechanical Engineers EN--European Norm GB--National Standard Chinese
Note	Apart from the above materials, we can cast based on customers' specifications

OUR CERTIFICATE

Packaging & Shipping

Road Transportation:
For short-distance deliveries or smaller shipments of cast steel components, road transportation stands out as a versatile and speedy method. This approach enables direct delivery to the customer's specified location. When dealing with larger cast steel pieces, utilizing large flatbed trucks or specialized transport vehicles becomes essential to ensure safe and efficient delivery.

Railway Transportation:
Ideal for covering vast distances or handling large quantities of cast steel parts, railway transportation offers substantial volume capacity at a reduced cost while ensuring safe travel. Nevertheless, the process of loading, unloading, and transferring goods requires attention. Typically, cast steel parts are secured in containers or open wagons during transit to uphold their safety standards.

Waterway Transportation:
When it comes to exporting cast steel components or delivering to coastal regions, waterway transportation emerges as an economical alternative. While offering substantial volume capacity and lower cost, this mode of transport is comparatively slower. It's crucial to safeguard goods against moisture and rust. Generally, cast steel parts are transported in containers or bulk carriers during their maritime journey.

Air Transportation:
For urgent deliveries or high-priority cast steel components, especially crucial elements within the medical sector, air transportation is the premium choice. Offering unmatched speed, this method comes with higher costs and specific size and weight constraints for the cargo.

Wooden Box Packaging:
Perfect for cast steel parts of varying sizes and weights, particularly larger elements, wooden box packaging offers excellent compression resistance and protection from impacts. The parts are initially wrapped with plastic film or oil paper, then placed into the box. Using wooden wedges or foam for stabilization prevents any internal movement during transit.

Carton Packaging:
For smaller cast steel components, carton packaging provides a lightweight and economical solution. Despite its cost-effectiveness, attention to the carton’s strength and moisture resilience is necessary. The steel parts are generally enveloped in plastic or bubble bags before being boxed. Fillers are added to secure the parts, ensuring they remain stationary during transport.

Pallet Packaging:
For bulk production of cast steel parts, pallet packaging proves efficient. Neatly stacked and secured with stretch film or strapping tape, this method facilitates easy handling and forklift transport. It is particularly suited for cast steel components with consistent specifications, widely used in the agricultural and construction machinery sectors.

FAQ

1 Q: Where is your company located?
A: We are located in Qingdao City, Shandong Province, China. Maybe you know Tingdao Beer, welcome to Qingdao!

2 Q: Are you the manufacturer?
A: Yes, we are a professional manufacturer of metal castings. Our foundry mainly makes iron and steel castings by itself. Also, we supply the service of alloy parts casting and sourcing.

3 Q: Which casting process is the best in your company?
A: Sand Casting, lost wax casting, precision casting, and investment casting processes. The permanent mold casting, low-pressure casting, and die casting are also available.

4 Q: Which material can you cast?
A: Cast grey iron, ductile iron, carbon steel, stainless steel, alloy steel, aluminum, bronze and others.