Precision Casting Agricultural Parts with QS Machinery Precision Casting Manufacturers Custom Casting Services China Casting Steel Product

• Customization: Available
• Type: Customer Designed
• Casting Method: pressure Crystallization
• Model NO.: SA03
• Sand Core Type: Resin Sand Core
• Application: Auto Parts
• Machining: Turning/Milling/Drilling/Grinding/Boring/Planing
• Material: Steel
• Surface Treatment: Powder Coated
• Surface Roughness: Ra0.8~Ra12.5
• Standard: ASME
• Certification: ISO 9001:2000, ISO 9001:2008, IATF 16949
• Processing: Precision Casting/Investment Casting
• Size: According to Customer′s Drawings
• Machining Tolerance: 0.005mm-0.01mm
• Lead Time: 30-40 Days
• Sand Core: Resin Sand Core/Clay Sand Core
• Inspection Tools: CMM/Gauges/Indicators
• Heat Treatment: Quench and Temper
• Transport: by Sea/by Train/by Air/by Truck
• Package: Carton/Box/Pallets
• Inspection Report: Yes
• Shape: Customer Designed
• Transport Package: Plastic Bags and Wooden Cartons
• Specification: According to product specifications
• Trademark: Customer Demands
• Origin: China
• Production Capacity: 500000

Product Description

Product Description

Application	Heavy truck parts/ Light Truck parts/ Auto Spare Parts Construction Machinery /Agricultural Machinery / Valve / Pump / Elevator Part / Construction Tools / Fireflghting Equipment /etc
Process	Mold Designed, Casting, Heat Treatment, Machining, Surface treatment, Inspection, Packing, Loading
Materials	Grey cast iron, Ductile cast iron, Carbon steel, Stainless steel, Alloy Steel etc
Casting technical	Clay dry sand casting / resin sand casting / precision casting / investment casting / lost wax casting / shell-mould / silica sol casting / water glass casting
Casting blank size	2mm-1500mm / according to customer's requirement
Casting blank weight	0.1kg-2000kg
Casting tolerance	CT5-CT8
Machining tolerance	0.01mm
Machining	Lathing / Milling / Turning / Boring / Drillig / Tapping / Grinding / etc
Surface qulity	Ra0.8-Ra3.2 / according to customer requirement
Surface treatment	Shot blasting / Polishing / Painting / Powder coating / Anodizing / Zinc plating / Nickel plating / blacking / etc
Quality control	100% inspection berore shipment
Design / File / formats	3D, Auto CAD (IGS,DXF,DXF,DWG,STP, STEP,STL,X-T) / Soild Works / Unigraphics / PDF /etc
Certification	ISO9001:2008, IATF 16949
Package	Bubble plastic bag / polybag / pallet / wooden case etc

Detailed Photos

1. Low Cost: Raw materials, like molding sand, are both budget-friendly and readily available. The process doesn't demand intricate or costly molds, making it perfect for small-batch production or testing new designs. Molds can be crafted swiftly, drastically cutting down on production expenses. This economic efficiency is ideal for businesses striving to maximize their budget while maintaining top-notch quality.
2. High Adaptability: Sand casting offers unmatched versatility, able to craft castings of any form, size, or weight, including the most complex geometries. It's compatible with a wide array of casting alloys such as cast iron, cast steel, aluminum, and copper alloys, allowing it to meet the diverse demands across various industries and applications seamlessly.

3. Great Flexibility: The sand casting process boasts remarkable flexibility, allowing quick adaptations to product design changes. Adjustments require only modifications to the sand mold, bypassing the expense of new mold creation. It's exceptionally suited for small-scale production and new product innovation, effectively reducing R&D cycles and accelerating market entry.

4. Excellent Permeability: The molding sand's stellar permeability facilitates smooth gas escape during pouring, preventing gas pores and other casting defects, thus ensuring high internal quality. Furthermore, it minimizes molten metal resistance during pouring, promoting optimal mold cavity filling and elevating overall molding quality.

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5. Simple Post-processing: Once the sand mold is removed, the castings typically undergo basic cleaning and processing tasks like grinding and riser cutting. With fewer post-processing steps than methods like investment casting, it incurs lower costs, making sand casting particularly advantageous for producing castings where surface quality demands are moderate.

6. High Production Efficiency: In large-scale production, the use of automated equipment such as automatic molding and pouring machines dramatically enhances efficiency. These devices enable rapid sand mold production and pouring operations, reducing manual labor and ensuring stability and consistency. Many major foundries have realized high-efficiency sand casting through advanced automated lines, effectively meeting extensive market demands for castings.

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Company Profile

Qingdao Starise Metal Technology Co., Ltd. emerges as a luminary in the precision casting arena, masterfully combining the realms of research, development, manufacturing, and international trade. With a legacy of over three decades, this distinguished company operates a state-of-the-art production hub spanning 47,000 square meters in Qingdao. Within this vast expanse, 10,000 square meters are devoted to advanced production workshops, achieving an impressive annual yield of over 30,000 tons of meticulously crafted precision cast steel components. These superior products are proudly showcased in markets across more than 20 countries and regions, including Europe, America, Asia, and beyond.

Our History:

1. Founding Period (1996-1998):
Founded in 1996 in the dynamic city of Pingdu, Qingdao, China, Qingdao Starise Metal Technology Co., Ltd. embarked on its mission to deliver exceptional precision casting solutions, particularly for the agricultural machinery and automotive axle sectors. During these early years, the company excelled in producing small-scale precision castings using traditional silica gel precision casting techniques, establishing a robust foundation for its future achievements.

2. Technological Accumulation and Expansion (1998-2014):
The transformative year of 1998 saw the introduction of advanced investment and sand casting technologies, catapulting the company into the domain of medium and large-scale precision castings. A landmark achievement in 2006 was the attainment of ISO9001 certification, exemplifying the company's steadfast commitment to quality and reliability. This phase witnessed a remarkable transformation with expanded production facilities, the integration of cutting-edge production lines, and the adoption of efficient casting processes, significantly elevating production capacity to meet the diverse, multi-batch, and customized demands of clients.

3. Brand Marketing (2016-2020):
In 2016, the company embarked on a visionary brand enhancement journey, actively participating in esteemed domestic and international industry exhibitions, thereby greatly amplifying its brand presence. By 2017, the company expanded its global reach by forging enduring partnerships with international clients. The culmination of these endeavors was the innovation of multiple patented technologies by 2020, which dramatically improved product precision and quality, solidifying the company's standing as a global leader in precision casting.

4. Technological Innovation and Sustainable Development (2018-2024):
Guided by a commitment to relentless innovation, 2018 saw the creation of a cutting-edge research and development center dedicated to the advancement of new materials and processes. By 2019, the company pioneered an eco-friendly precision casting process, significantly reducing pollution emissions while enhancing the quality of both surface and internal casting defects. The year 2020 marked the company's recognition as a national high-tech enterprise, a testament to its extraordinary achievements in technological innovation and sustainable development.

5. Intelligent Manufacturing and Future Vision:
Amid the global pandemic of 2019, the company displayed remarkable agility, swiftly adapting its market strategies and strengthening online marketing and service capabilities to ensure uninterrupted growth. By 2021, the company entered a new era of intelligent manufacturing, where automation and information technology seamlessly merged to enhance production efficiency and managerial expertise.

6. Looking Ahead:
Driven by an unwavering commitment to innovation-fueled growth, Qingdao Starise Metal Technology Co., Ltd. envisions crafting a highly esteemed position in the global precision casting industry, championing pioneering advancements that will shape the future landscape.




 

Processing

 

Materials We Cast

 

Material	Carbon Steel	Ductile Iron	Alloy Steel	Stainless Steel	Manganese Steel
Material Grade/Designation	ZG200-400 ZG230-450 ZG270-500 ZG310-570 ZG340-640 Q235	QT350-22L QT400-18 QT400-18L QT450-10 QT500-7 QT600-3 QT700-2 QT800-2 QT900-2 QTD800-10 QTD900-8 QTD1050-6 QTD1200-3 QTD1400-1	ZG20Mn, ZG30Mn ZG40Mn, ZG20Mn2 ZG35CrMnSi, ZG40Cr ZG35CrMo, ZG42CrMo AH36,EH36,FH36 Q420qE,Q500qE 16MnDR 09MnNiDR ZGD410-620 ZGD535-720 ZGD650-830 ZGD730-310 ZGD840-1030 ZGD1030-1240 ZGD1240-1450	06Cr19Ni10 022Cr19Ni10 06Cr17Ni12Mo2 022Cr17Ni12Mo2 06Cr18Ni12Mo2Cu2 015Cr21Ni26Mo5Cu2 12Cr13 30Cr13 68Cr17 022Cr12 10Cr17 019Cr19Mo2NbTi 022Cr23Ni5Mo3N 022Cr25Ni7Mo4N 05Cr17Ni4Cu4Nb 07Cr15Ni7Mo2AL	ZGMn13-1 ZGMn13-2 ZGMn13-3 ZGMn13Cr2 Q355B Q460C 30Mn2Cr10 40Mn18Cr3 ZGMn18Cr2
Standard	AISI - American Iron and Steel Institute ASTM - American Society for Testing and Materials DIN - Deutsches Institut für Normung BS - British Standards ANSI - American National Standards Institute JIS - Japanese Industrial Standards AFNOR - Association Française de Normalisation AS - Standards Australia ASME - American Society of Mechanical Engineers EN--European Norm GB--National Standard Chinese
Note	Apart from the above materials, we can cast based on customers' specifications

 

OUR CERTIFICATE

Packaging & Shipping

 

Packaging

1. Rust Prevention Treatment: Elevate the protection of your cast steel parts with our elite rust preventive treatments. Our high-quality spray or smear technology crafts an anti-rust film that serves as a powerful shield against corrosion, safeguarding your products during transportation and storage to ensure they remain in impeccable condition, ready for immediate use.
2. Buffer Protection: Protect your valuable components from impact damage with superior buffer solutions. For parts susceptible to impact, we use only the finest buffer materials, such as foam boards and sponges, to wrap each item meticulously. This protective covering provides exceptional cushioning, defending against potential collision damage throughout their transit journey.
3. Outer Packaging: Our packaging solutions are meticulously crafted for ultimate security and stability. Smaller cast steel parts are securely nestled in robust wooden boxes, filled with protective stuffing to prevent movement during transport. Larger parts are anchored in custom-made metal or wooden frames. For additional safety, we opt for container transportation when necessary, guaranteeing your goods arrive in perfect condition.

 

Shipping

1. Logistics Selection: Benefit from seamless logistics operations through our strategic alliances with top-tier logistics companies. We present a comprehensive selection of transportation methods-road, rail, sea, and air-tailored to meet your specific requirements and the nature of your goods, ensuring swift, secure, and reliable delivery every time.
2. Delivery Timeliness: We pride ourselves on an unparalleled commitment to punctual delivery. Standard orders are shipped within 30 working days following completion and inspection. For time-sensitive needs, we offer adaptable solutions, prioritizing and expediting your order to meet your schedule with precision and punctuality.
3. Logistics Tracking: Stay informed with our cutting-edge real-time tracking service. By using your order or logistics tracking number, you can effortlessly monitor the status of your goods through our official website or trusted partner logistics platforms, receiving continuous updates on their location and expected delivery time exactly when you need them.

 

FAQ

1 Q: What casting processing can we do?
A: Coated sand casting, investment casting, sand casting, Precision Casting, sodium silicate sand casting, silica sol-water glass composite precision casting.

2 Q: What materials can we cast?
A: The materials we can cast include carbon steel, stainless steel, alloy steel, manganese steel, and ductile iron. We can also cast according to customers' demand specifications.

3 Q: What industry are we casting?
A: Agricultural machinery, construction machinery, railway transportation, commercial vehicles, oil and gas, industrial valves, mining, power sector/utility industry, architecture and engineering and so on.

4 Q: What's the lead time of production?
A: Producing samples takes about 30 days (model development 15-20 days, sample production 10 days).
Bulk orders after the mold is finished take about 40 days.

5. Q: How do we manage in-house inspections?
A: We manage general inspection in-house, such as material spectrometer test, physicalproperties test,CMM inspection, and dimension inspection with a gauge. Some specialinspections, such as X-ray NDT tests, need outsourcing.