| Industy |
Sub-industry |
Material |
Process |
Application |
Features |
Technical advantages |
| Agricultural machinery |
Tractor |
Carbon steel |
Lost wax casting |
Steering Force Transfer Linkage for Agricultural Machinery |
Load-bearing parts |
Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production. |
| Clutch parts |
Carbon steel |
Lost wax casting |
Clutch Release Bearing Mounting Bracket for Agricultural Machinery |
Structural parts |
Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production. |
| Seeder parts |
Carbon steel |
Lost wax casting |
Seeder Structural Support Bracket |
Load-bearing parts |
Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production. |
Casting parts for agricultural machinery are the essential cornerstone of robust and efficient agricultural operations. These precision-engineered components encompass vital elements like engines, transmission systems, and tillage devices, covering crucial parts such as gearbox housings, plowshares, and harvester cutter shafts. Crafted from high-strength cast steel (ZG series), wear-resistant high manganese steel (ZGMn13), and corrosion-resistant alloy materials, they are meticulously designed to ensure unparalleled impact resistance, superior wear resistance, and excellent anti-rust capabilities, even in the most demanding environments.
Our products are meticulously engineered to adhere strictly to international standards such as ASTM, EN, and ISO, proudly bearing certifications including CE and API. This guarantees their suitability for a wide array of agricultural machinery applications, encompassing tractors, combine harvesters, and seeders, ensuring reliability and performance across diverse agricultural needs.
Amidst the dynamic trends of agricultural intelligence and the pursuit of lightweight solutions, the integration of precision casting processes and innovative materials like low-temperature steel ZG10MnNiCu has remarkably enhanced the lifespan and energy efficiency of these parts. This evolution also fosters bespoke and integrated design solutions, significantly lowering maintenance expenses and optimizing operational efficiency.
High-quality casting parts play a pivotal role as a vital support pillar in the agricultural machinery industry chain, driving the transformation and advancement of global agricultural mechanization. They are instrumental in promoting sustainable development and elevating the standards of agricultural productivity and efficiency worldwide.
Qingdao Starise Metal Technology Co., Ltd. stands as a beacon of excellence in the field of industry and trade integration, dedicated to the innovation, production, and worldwide distribution of precision casting parts. With over three decades of expertise, our company thrives on its advanced production facility, spanning an impressive 47,000 square meters, which includes 10,000 square meters of state-of-the-art production workshops. Our annual production prowess exceeds 30,000 tons of meticulously crafted precision cast steel parts, proudly serving over 20 countries across Europe, America, and Asia. As a trusted leader in this sector, we continue to elevate global standards and redefine excellence.
Our History:
1. Founding Period (1995-1998):
Founded in 1996 in the picturesque city of Pingdu, Qingdao, China, our journey began with a commitment to crafting high-quality precision casting solutions tailored for the agricultural machinery and automotive axle sectors. During our formative years, we honed our expertise in traditional silica gel precision casting technology, specializing in the production of small-scale precision castings.
2. Technological Accumulation and Expansion (1998-2014):
In 1998, we embraced cutting-edge investment and sand casting technologies, empowering us to produce medium and large-scale precision castings with remarkable efficiency. Achieving ISO9001 certification in 2006, we cemented our reputation for unrivaled quality and consistency. Between 2009 and 2014, our production capabilities soared with significant facility expansions, new production lines, and advanced processes, enabling us to adeptly fulfill the diverse, multi-batch, and bespoke demands of our clients.
3. Brand Marketing (2016-2020):
Our brand journey took flight in 2016 as we actively engaged in prestigious domestic and international industry exhibitions, capturing hearts and minds with our superior brand presence. By 2017, our global market footprint expanded, forging strong, enduring partnerships with international clients. The year 2020 marked a milestone with the development of numerous patented technologies, further elevating our product precision and quality to new heights.
4. Technological Innovation and Sustainable Development (2018-2024):
In 2018, we inaugurated a dedicated research and development center, driving groundbreaking explorations in new materials and processes. By 2019, we unveiled an environmentally friendly precision casting process, drastically reducing emissions while significantly enhancing casting quality. Our 2020 recognition as a national high-tech enterprise attests to our unwavering commitment to technological advancement and environmental stewardship.
5. Intelligent Manufacturing and Future Vision:
In the face of the 2019 global pandemic, our swift adaptation and strategic pivot towards bolstering online marketing and service capabilities ensured our business growth remained robust. The launch of our intelligent manufacturing initiative in 2021 was a testament to our forward-thinking vision, seamlessly integrating automation and advanced information technologies to revolutionize production efficiency and management.
6. Looking Ahead:
Guided by an unwavering commitment to innovation, Starise Metal aspires to carve a dominant path in the global precision casting arena, consistently pushing the boundaries to shape a better tomorrow.
| Material |
Carbon Steel |
Ductile Iron |
Alloy Steel |
Stainless Steel |
Manganese Steel |
| Material Grade/Designation |
ZG200-400
ZG230-450
ZG270-500
ZG310-570
ZG340-640
Q235 |
QT350-22L
QT400-18
QT400-18L
QT450-10
QT500-7
QT600-3
QT700-2
QT800-2
QT900-2
QTD800-10
QTD900-8
QTD1050-6
QTD1200-3
QTD1400-1 |
ZG20Mn, ZG30Mn
ZG40Mn, ZG20Mn2
ZG35CrMnSi, ZG40Cr
ZG35CrMo, ZG42CrMo
AH36,EH36,FH36
Q420qE,Q500qE
16MnDR
09MnNiDR
ZGD410-620
ZGD535-720
ZGD650-830
ZGD730-310
ZGD840-1030
ZGD1030-1240
ZGD1240-1450 |
06Cr19Ni10
022Cr19Ni10
06Cr17Ni12Mo2
022Cr17Ni12Mo2
06Cr18Ni12Mo2Cu2
015Cr21Ni26Mo5Cu2
12Cr13
30Cr13
68Cr17
022Cr12
10Cr17
019Cr19Mo2NbTi
022Cr23Ni5Mo3N
022Cr25Ni7Mo4N
05Cr17Ni4Cu4Nb
07Cr15Ni7Mo2AL |
ZGMn13-1
ZGMn13-2
ZGMn13-3
ZGMn13Cr2
Q355B
Q460C
30Mn2Cr10
40Mn18Cr3
ZGMn18Cr2
|
| Standard |
AISI - American Iron and Steel Institute
ASTM - American Society for Testing and Materials
DIN - Deutsches Institut für Normung
BS - British Standards
ANSI - American National Standards Institute
JIS - Japanese Industrial Standards
AFNOR - Association Française de Normalisation
AS - Standards Australia
ASME - American Society of Mechanical Engineers
EN--European Norm
GB--National Standard Chinese |
| Note |
Apart from the above materials, we can cast based on customers' specifications |
Sophisticated Packaging Solutions
Advanced Rust Prevention Treatment:
To ensure the impeccable integrity of our cast steel components, they undergo rigorous rust prevention treatments. This includes high-grade anti-rust paint applications or the use of premium anti-rust oils, effectively safeguarding against oxidation during both transit and storage. For those parts destined for exceptionally corrosive environments, such as the demanding chemical and petroleum sectors, specialized anti-corrosion coatings are meticulously applied to provide robust protection.
Innovative Cushioning Packaging:
To protect our precision cast steel parts from the rigors of transportation, we employ state-of-the-art cushioning materials. These include advanced foam plastics, durable sponges, and resilient air cushion films, ensuring unrivaled protection against external impacts. For parts requiring extraordinary precision, especially those critical to high-stakes situations, we embrace a multi-layer cushioning approach. This meticulous method ensures absolute stability and utmost security throughout their journey.
Efficient Shipping Practices
Strategic Transportation Route Planning:
Prior to dispatch, we meticulously strategize the transportation route, taking into consideration crucial elements such as road conditions, bridge load limits, and tunnel clearances. This comprehensive planning ensures the uninterrupted and safe transit of our transport vehicles. For parts that are particularly large or exceed standard weight limits, we proactively liaise with road authorities to obtain necessary permits and implement essential escort measures, guaranteeing seamless passage.
·
Comprehensive Transportation Insurance:
Minimizing risks is paramount; hence, we strongly advocate for acquiring transportation insurance tailored to cast steel components. Our insurance recommendations are meticulously crafted, taking into account the intrinsic value of the goods, the chosen mode of transportation, and the specific route to secure the most fitting insurance plan. This strategic approach offers peace of mind throughout the entire transportation process.
·
Critical Loading and Unloading Protocols:
The handling of cast steel parts demands precision and expertise. Utilizing specialized equipment such as forklifts and cranes, our professionally trained operators execute loading and unloading activities with meticulous care. Every measure is taken to prevent collisions and preserve the integrity of the parts. Concurrently, we ensure the safety and operational reliability of our loading and unloading equipment, safeguarding both product and personnel.
1. Q: What is stainless steel casting?
A: Stainless steel casting is the common forming process of stainless steel parts by pouring liquid stainless steel into mould, thus to achieve the shape of a product.
2. Q: Which casting method is used To produce stainless steel castings?
A: Normally, investment casting, or lost wax casting, is the correct casting method to produce stainless steel castings, which can creat accurate dimensions, smooth surface finish, and net shape.
3. Q: What are the common grades of stainless steel casting?
A: Common cast stainless steel grades are: 304, 316, 304L, 316L, 17-4 ph, 410, 416, 2205, 2207, etc.
4. Q: What are the advantages of stainless steel casting?
A: Stainless steel casting allows for producing stainless steel components with complex shapes, less or no machining, no quantity limitations, and so no.
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