Customization Customer Designed Coated Sand Casting Axle Parts for Mining Truck

• Customization: Available
• After-sales Service: Customization
• Condition: New
• Model NO.: C2353
• Axle Number: 2
• Application: Truck
• Certification: ISO, IATF 16949
• Material: Carbon Steel
• Type: Rear Axles
• Processing: Coated Sand Casting
• Surface Treatment: Powder Coated
• Surface Roughness: Ra0.8~Ra12.5
• Machining: Cusomization
• Machining Tolerance: 0.005mm-0.01mm
• Machining Method: Turning/Drilling/
• Heat Treatment: Quench and Temper
• Package: Wooden Package/Pallets
• Inspection Report: Yes
• Ingredient Ratio: Elements Such as Manganese, Silicon, Chromium, etc
• Lead Time: 30-40 Days
• Dimension: According to Customer′s Drawings
• Shape: Customer′s Standard
• Inspection Tools: CMM/Gauges/Indicators
• OEM: OEM Customer Demands
• Transport Package: Plastic Bags and Cartons
• Specification: According to product specifications
• Trademark: Customer Demands
• Origin: China
• Production Capacity: 50000

Product Description

Product Description

Industry	Material	Process	Application	Technical advantages
Commercial Vehicle Heavy-duty Truck Axle	Carbon steel	Coated Sand Casting/ Lost Wax Casting	Leaf Spring Support Bracket for Rear Axle	Multiple process layouts can take advantage of the advantages of two processes, with flexible production arrangements and high efficiency
Mining Truck Axle	Carbon steel	Coated Sand Casting	Steering Knuckle/Axle Shaft Connection Bracket on Axle	The coated sand casting uses independent sand preparation, with stable quality, good product surface finish and high production efficiency.
Heavy-duty Truck Exhausted System	Carbon steel	Lost Wax Casting	Commercial Vehicle Heavy-Duty Exhaust System	Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.

Detailed Photos

 

Company Profile

Qingdao Starise Metal Technology Co., Ltd. stands as a beacon of excellence in the fusion of industry expertise and trade prowess, dedicated to pioneering the research, development, production, and international trade of precision casting components. With a rich legacy spanning over three decades, our company has deeply entrenched itself in the casting industry. Our state-of-the-art production facility sprawls across 47,000 square meters, featuring 10,000 square meters of cutting-edge workshops, empowering us to annually produce over 30,000 tons of premium precision cast steel parts. Our products have made their mark in more than 20 countries across Europe, America, Asia, and beyond, highlighting our global reach and commitment to quality.

Our History:

1. Founding Period (1996-1998):

Founded in 1996 in the vibrant city of Pingdu, Qingdao, China, our company set its sights on delivering exceptional precision casting solutions tailored for the agricultural machinery and automotive axle sectors. During this foundational era, our focus was on crafting small-scale precision castings using the time-honored traditional silica gel precision casting methods.

2. Technological Accumulation and Expansion (1998-2014):

The year 1998 marked a turning point with the introduction of advanced investment and sand casting technologies, propelling us into the realm of medium and large-scale precision castings. Achieving ISO9001 certification in 2006 was a testament to our unwavering commitment to quality and reliability. From 2009 to 2014, we embarked on a significant expansion journey, enriching our facilities with new production lines and adopting advanced casting processes to cater to the intricate demands of diverse, multi-batch, and customized manufacturing outputs.

3. Brand Marketing (2016-2020):

The dawn of 2016 heralded a new era of brand elevation, as we embraced both domestic and international industry exhibitions to heighten our brand's recognition. By 2017, we expanded our global footprint, forging enduring partnerships with clients worldwide. By 2020, our innovative spirit led to the development of several patented technologies, which significantly enhanced the precision and quality of our products.

4. Technological Innovation and Sustainable Development (2018-2024):

In 2018, our commitment to innovation saw the establishment of a specialized research and development center dedicated to pioneering new materials and processes. By 2019, we had crafted an eco-friendly precision casting process that dramatically reduced pollution emissions while elevating the quality of surface and internal casting details. Our achievements in innovation were nationally recognized in 2020 when we were acclaimed as a high-tech enterprise.

5. Intelligent Manufacturing and Future Vision:

The global pandemic of 2019 urged us to adapt swiftly, enhancing our online marketing and service capabilities to ensure resilient business momentum. Our 2021 intelligent manufacturing initiative marked a significant leap forward, seamlessly integrating automation and information technology to boost production efficiency and management acumen.

6. Looking Ahead:

With a steadfast commitment to innovation-driven growth, Qingdao Starise Metal Technology Co., Ltd. is poised to cement its leadership in the global precision casting industry, continually pushing the boundaries of excellence.

Certifications

Processing

Investment casting stands as a pinnacle in manufacturing, celebrated for its precise craftsmanship and ability to produce exquisite metal components. Employed across sectors such as aerospace, automotive, and medical, this intricate process delivers unmatched precision and superior quality. Delve into the detailed, step-by-step journey of investment casting, and unveil the fascinating transformation that crafts these extraordinary components.

1. Wax Pattern Creation

The adventure of investment casting begins with the artful creation of wax patterns. Master artisans skillfully inject top-tier wax into meticulously designed aluminum molds. These molds are crafted to mirror the exact shape and dimensions of the desired final product with stunning precision. This wax model becomes the quintessential blueprint and cornerstone for the entire casting process. It's essential to highlight that the meticulous accuracy of the wax pattern profoundly influences the ultimate success of the metal component.

2. Assembly

During the assembly phase, each wax pattern is attentively and expertly affixed to a central wax sprue, forming what is known as a pattern assembly or wax tree. This central sprue is vital, as it will serve as the primary conduit for the molten metal, filling the intricate cavities of the wax patterns. This step demands meticulous care to ensure secure alignment and attachment, setting the stage for a flawless casting process.

3. Shell Building

The next chapter in the journey is the transformative shell-building stage. Here, the pattern assembly undergoes repeated immersions in a premium ceramic slurry. Layer after layer of refractory material is meticulously applied, ensuring each is thoroughly dried before the next is added. This careful process crafts a robust ceramic shell that envelops the wax patterns, safeguarding them for the ensuing stages and providing the structural integrity needed for successful casting.

4. Dewaxing

With the ceramic shell complete, the critical dewaxing step unfolds. The pattern assembly, encased in its ceramic armor, is subjected to high heat within a specialized furnace. This intense heat melts and drains away the wax, earning the process its alternate name, 'lost-wax casting.' The result is a hollow ceramic mold with cavities that precisely replicate the original wax patterns, primed to receive the molten metal and bring the envisioned component to life.

5. Burnout/Preheating

Following dewaxing, the ceramic mold enters the burnout stage, exposed to extreme temperatures. This process eradicates any remaining wax, fortifies the ceramic structure, and primes the mold for the upcoming metal pour. Preheating is crucial; it ensures the molten metal flows smoothly, filling cavities evenly, and minimizing defects, setting the mold in optimal condition for the pouring stage.

6. Pouring

Pouring is the heart of the investment casting process. Molten metal, selected for its adherence to precise metal grade standards, is carefully poured into the preheated ceramic mold. The metal swiftly fills the intricate cavities, conforming to every detail of the mold. As it cools and solidifies, it forms the exact replica of the wax pattern, emerging as the desired metal component. Flawless execution of this step is critical to ensure the integrity and quality of the final product.

7. Shell Removal

With the metal solidified, the once-protective ceramic shell is removed to reveal the crafted metal component. Vibratory methods are typically employed to delicately break away the ceramic, uncovering the intricately formed metal casting. This step demands precision and care to avoid damaging the intricate details of the metal piece.

8. Cut-off

Once the shell has been expertly removed, each individual metal casting is meticulously separated from the central sprue using advanced saws or cutting tools. This separation is executed with incredible precision to ensure a flawlessly clean and accurate cut, perfectly preparing the metal component for the next stages of processing.

9. Finishing

In the ultimate phase of the investment casting process, crucial finishing operations are performed to meticulously meet the component's specific requirements. Depending on its intended use, a variety of finishing techniques may be applied. For example, heat treatment might be employed to significantly enhance the metal's mechanical properties, such as its strength and hardness. CNC machining offers the capability to achieve extremely precise dimensions and tolerances. Shot blasting is frequently used to not only clean the surface but also to bestow a fine, smooth finish. Polishing can also be conducted to achieve an alluringly bright and polished surface appearance, meeting aesthetic and functional demands.

Investment casting stands as an extraordinary manufacturing marvel, harmonizing skill, precision, and advanced techniques to craft superior metal components that fulfill the most exacting standards across an extensive array of industries.

 

Materials We Cast

 

Material	Carbon Steel	Ductile Iron	Alloy Steel	Stainless Steel	Manganese Steel
Material Grade/Designation	ZG200-400 ZG230-450 ZG270-500 ZG310-570 ZG340-640 Q235	QT350-22L QT400-18 QT400-18L QT450-10 QT500-7 QT600-3 QT700-2 QT800-2 QT900-2 QTD800-10 QTD900-8 QTD1050-6 QTD1200-3 QTD1400-1	ZG20Mn, ZG30Mn ZG40Mn, ZG20Mn2 ZG35CrMnSi, ZG40Cr ZG35CrMo, ZG42CrMo AH36,EH36,FH36 Q420qE,Q500qE 16MnDR 09MnNiDR ZGD410-620 ZGD535-720 ZGD650-830 ZGD730-310 ZGD840-1030 ZGD1030-1240 ZGD1240-1450	06Cr19Ni10 022Cr19Ni10 06Cr17Ni12Mo2 022Cr17Ni12Mo2 06Cr18Ni12Mo2Cu2 015Cr21Ni26Mo5Cu2 12Cr13 30Cr13 68Cr17 022Cr12 10Cr17 019Cr19Mo2NbTi 022Cr23Ni5Mo3N 022Cr25Ni7Mo4N 05Cr17Ni4Cu4Nb 07Cr15Ni7Mo2AL	ZGMn13-1 ZGMn13-2 ZGMn13-3 ZGMn13Cr2 Q355B Q460C 30Mn2Cr10 40Mn18Cr3 ZGMn18Cr2
Standard	AISI - American Iron and Steel Institute ASTM - American Society for Testing and Materials DIN - Deutsches Institut für Normung BS - British Standards ANSI - American National Standards Institute JIS - Japanese Industrial Standards AFNOR - Association Française de Normalisation AS - Standards Australia ASME - American Society of Mechanical Engineers EN--European Norm GB--National Standard Chinese
Note	Apart from the above materials, we can cast based on customers' specifications

Packaging & Shipping

Packaging

1. Rust Prevention Treatment: Our superior rust prevention treatment is a hallmark of our packaging. Each cast steel part is meticulously coated with top-grade rust inhibitors, creating a robust anti-rust film that acts as a sentinel against corrosion. This ensures that your parts remain pristine during both transportation and storage periods.
2. Buffer Protection: To guard against potential damage from impacts, especially for parts susceptible to bumps, we envelop them in the finest buffer materials like foam boards and sponges. This carefully crafted protection absorbs shocks and shields your components from any collision-induced harm during transit.
3. Outer Packaging: Our outer packaging solutions are crafted for ultimate security. Smaller cast steel parts are snugly packed into durable wooden boxes, with an interior packing to eliminate movement. For larger parts, custom metal or wooden frames are employed to ensure absolute stability. When required, container transportation further enhances safety, delivering peace of mind that your goods will arrive intact.

Shipping

1. Logistics Selection: With our strategic partnerships with renowned logistics companies, we tailor transportation solutions to fit the specific needs of each shipment. Whether it's road, rail, sea, or air, we meticulously choose the optimal method to guarantee your goods are delivered both swiftly and securely to their destination.
2. Delivery Timeliness: We pride ourselves on our steadfast commitment to timeliness. Regular orders are dispatched within 30 working days post-product completion and inspection. For those urgent needs, we offer flexible delivery schedules, where expedited production and delivery processes are given utmost priority to meet your timeline.
3. Logistics Tracking: Stay informed with our real-time logistics tracking service. Through our official website or our partners' platforms, you can monitor your shipment's status using the order or logistics tracking number. This continuous access keeps you updated on your goods' location and their expected arrival time, ensuring transparency and reassurance every step of the way.

FAQ

 

1 Q: Where is our company, Starise Metal, located?
A: We are located in Qingdao City, Shandong Province, China. Maybe you know Tingdao Beer, welcome to Qingdao!

2 Q: Are we the manufacturer?
A: Yes, we are a professional manufacturer of metal castings. Our foundry mainly produces iron and steel castings by ourselves. Also, we supply the service of alloy parts casting and sourcing.

3 Q: Which casting process is the best in our company?
A: Sand Casting, lost wax casting, precision casting and investment casting process. The permanent mold casting, low pressure casting and die casting are also available.

4 Q: What materials can we cast?
A: Cast grey iron, ductile iron, carbon steel, stainless steel, alloy steel, aluminum, bronze and others.